Multi-function is not just machining
2018-09-19 17:02:05
In recent years, the machine tools have been greatly developed and improved in terms of structure, drive and technical performance. However, many multi-purpose CNC machine tools have been successfully solved in solving the problems of clamping and secondary operation. But it failed to solve the other two-thirds of the problem: clamping and secondary operations. And the clamping is often considered by the manufacturer to be the primary factor in the inefficiency and failure of machining. Because the users of machine tools have to use their own wisdom and resources to solve the fixing and clamping of the workpiece, it is often troublesome to solve the problems caused by the "solution". For example, when using a glue to hold a workpiece, a secondary process is required after the task is completed - cleaning the machine.
For many manufacturers, the final stage of processing is best not to deal with. Because most of the machining center machining workpieces must be deburred, greased or both. Sometimes additional operations are required to improve the surface quality of the workpiece. As a result, the manpower and material resources required to accomplish these tasks affect the time and benefits that manufacturers deliver to the market.
Datron Power Co., Ltd. offers a complete process-wide solution – from clamping to secondary operation. Datron Power Co., Ltd. focuses on the "module" design that takes into account the clamping of the workpiece, balancing the large working areas of the machine through various clamping or multiple workstations. One position can be configured with a manual changer, the other can have a vacuum table, and the third can have a pneumatic clamping system that combines to make them flexible, and of course a single position can also accommodate agile task changes. For example, Datron Power's small tray has a command system mounted on the bed that provides repeat positioning. Therefore, if the user is in the process of production and encounters other unexpected tasks, the tray can be easily removed and replaced with new ones. When the sudden task is completed, the first tray is returned to the original position, and the operator can continue to dry where it was last stopped.
There is also a comprehensive vacuum table, which is developed in accordance with the "spray" clamping method mentioned above. A thin plastic film of 0.03 mm (0.001") or a size of 6.4 mm (0.250") can be quickly attached to the bed of the processing system. The low-cost gas permeable layer acts as a vacuum diffuser, allowing the machine tool to cut the workpiece. Will not cut to the workbench.
Careful clamping can also be delayed due to the different workpieces. In order to simplify the clamping of the workpiece, a three-dimensional probe-like "smart function" has been developed for X, Y, Z three-coordinate workpiece positioning, which includes finding the center of the hole and the flange, and the predicted amount of material before the start of machining. The intuitive machining program guarantees the consistency of the machining (regardless of whether the workpiece is regular) and adjusts to find the specific workpiece.
For the machining stage, many CNC manufacturers have solved this type of problem by developing machine tools that can perform multiple functions or multi-purpose operations. The Datron machine tool can be used for milling, drilling, cutting, digging and engraving. It is suitable for processing aluminum alloys and various plastic materials. It is also suitable for processing some steel sheets. However, this machine is not suitable for tools with a diameter greater than 6.4 mm (0.250").
Almost all CNC designers face time-consuming secondary operational problems. There are degreasing agents and a variety of deburring methods on the market, but these require additional costs in terms of materials and equipment. Datron is moving toward high-speed machining of micro-cutting machines, which can reduce burrs and produce products with good surface quality.
When the spindle speed reaches 60,000r/min, the chip thickness can be reduced to less than 0.127 mm (0.005"), so that small chips can significantly reduce the force between the tool and the material. High speed / low cutting force processing produces less heat, belonging to Cold-worked, with easy clamping and high precision, and also reduces tool damage and allows the processing of thin-walled parts for good surface quality.
Micro-cutting requires a lower viscosity than water, because the coolant must be able to cool to the cutting edge of high-speed cutting, while the emulsion-based (oil) coolant has a higher viscosity than water, so the effect is not high-speed processing Big. The low volatility of ethanol makes it a cooling and lubricant in high-speed processing. Since ethanol is a natural compound that is volatile, it does not require treatment or recycling, no waste is produced, no cleaning is required, so there is almost no cost. It is also impossible to bring negative environmental impacts. In addition, ethanol acts as a coolant, leaving no residue on the processed workpiece, thereby eliminating the need for degreasing of the workpiece in the secondary process.
For many manufacturers, the final stage of processing is best not to deal with. Because most of the machining center machining workpieces must be deburred, greased or both. Sometimes additional operations are required to improve the surface quality of the workpiece. As a result, the manpower and material resources required to accomplish these tasks affect the time and benefits that manufacturers deliver to the market.
Datron Power Co., Ltd. offers a complete process-wide solution – from clamping to secondary operation. Datron Power Co., Ltd. focuses on the "module" design that takes into account the clamping of the workpiece, balancing the large working areas of the machine through various clamping or multiple workstations. One position can be configured with a manual changer, the other can have a vacuum table, and the third can have a pneumatic clamping system that combines to make them flexible, and of course a single position can also accommodate agile task changes. For example, Datron Power's small tray has a command system mounted on the bed that provides repeat positioning. Therefore, if the user is in the process of production and encounters other unexpected tasks, the tray can be easily removed and replaced with new ones. When the sudden task is completed, the first tray is returned to the original position, and the operator can continue to dry where it was last stopped.
There is also a comprehensive vacuum table, which is developed in accordance with the "spray" clamping method mentioned above. A thin plastic film of 0.03 mm (0.001") or a size of 6.4 mm (0.250") can be quickly attached to the bed of the processing system. The low-cost gas permeable layer acts as a vacuum diffuser, allowing the machine tool to cut the workpiece. Will not cut to the workbench.
Careful clamping can also be delayed due to the different workpieces. In order to simplify the clamping of the workpiece, a three-dimensional probe-like "smart function" has been developed for X, Y, Z three-coordinate workpiece positioning, which includes finding the center of the hole and the flange, and the predicted amount of material before the start of machining. The intuitive machining program guarantees the consistency of the machining (regardless of whether the workpiece is regular) and adjusts to find the specific workpiece.
For the machining stage, many CNC manufacturers have solved this type of problem by developing machine tools that can perform multiple functions or multi-purpose operations. The Datron machine tool can be used for milling, drilling, cutting, digging and engraving. It is suitable for processing aluminum alloys and various plastic materials. It is also suitable for processing some steel sheets. However, this machine is not suitable for tools with a diameter greater than 6.4 mm (0.250").
Almost all CNC designers face time-consuming secondary operational problems. There are degreasing agents and a variety of deburring methods on the market, but these require additional costs in terms of materials and equipment. Datron is moving toward high-speed machining of micro-cutting machines, which can reduce burrs and produce products with good surface quality.
When the spindle speed reaches 60,000r/min, the chip thickness can be reduced to less than 0.127 mm (0.005"), so that small chips can significantly reduce the force between the tool and the material. High speed / low cutting force processing produces less heat, belonging to Cold-worked, with easy clamping and high precision, and also reduces tool damage and allows the processing of thin-walled parts for good surface quality.
Micro-cutting requires a lower viscosity than water, because the coolant must be able to cool to the cutting edge of high-speed cutting, while the emulsion-based (oil) coolant has a higher viscosity than water, so the effect is not high-speed processing Big. The low volatility of ethanol makes it a cooling and lubricant in high-speed processing. Since ethanol is a natural compound that is volatile, it does not require treatment or recycling, no waste is produced, no cleaning is required, so there is almost no cost. It is also impossible to bring negative environmental impacts. In addition, ethanol acts as a coolant, leaving no residue on the processed workpiece, thereby eliminating the need for degreasing of the workpiece in the secondary process.
Puersen Hardware Wire Mesh Products Co., Ltd. , http://www.sjz-wiremesh.com