Application of FARO Platinum Scanning Measuring Arm in Dongfeng Special Body Factory
Company Profile:
Dongfeng Special Body Factory is a professional manufacturer of Dongfeng truck series bodywork by Dongfeng. It is one of the two designated suppliers of Dongfeng Company with an annual output value of more than RMB 500 million. The main products are: Dongfeng 145, 153 flat-head cab, high-top two-bedroom driving Room, double row cab, long cab and special vehicles.
problem:
In the daily production inspection, Dongfeng Special Body Factory often needs to inspect the body, door and other products. The general size is more than one meter. The traditional measuring tools and inspection tools are used to measure large-sized workpieces. On the one hand, the accuracy cannot be guaranteed, on the other hand, it is time consuming. It is laborious and usually requires multiple people to complete the measurement. In particular, when it is necessary to perform a digital-to-analog comparison with a CAD on a profiled workpiece, it is impossible to proceed. Often complicated measurement methods, more manpower obtained measurement results still can not meet the measurement needs.
Faced with this problem, Dongfeng Special Body Factory decided to invest a lot of manpower and capital, add advanced measuring instruments, and measure the ground to get rid of the passive situation of measurement. After comparing the various measurement products on the market, it was found that the Faro portable measuring arm can meet the requirements not only in the measuring range (the size of the object to be tested is generally more than 1 meter), but also its non-contact scanning function fully satisfies the profile. The scan is measured and the scan data is compared directly to the CAD model. And FARO's reputation in the industry and recognition of brand quality, Dongfeng Special Body Factory decided to purchase FARO Platinum Scan Arm, platinum scanning measuring arm, and with & CAM2X software & Geomagic
solution
FARO Platinum Scan Arm Platinum measuring arm not only meets the dimensional tolerance measurement of large workpieces of Dongfeng Special Body Factory, but also scans the data directly with the CAD model by scanning the non-contact scanning surface of the scanning head to find out the deficiency. Convenient. Previously, it took several people to take 2 hours to complete the work. Now the whole inspection process can be completed in 20 minutes, the detection speed is fast, and the user-friendly software operation interface is very convenient to operate.
Dongfeng Special Body Factory has given high evaluation to all departments that have used measuring arms. Engineers are easy to use and easy to learn and easy to use. The quality department can guarantee the measurement accuracy of complex workpieces. And the measurement data is directly made into the measurement report, which greatly improves the quality of the product; the production department uses the characteristics of the measurement arm to measure on-line, and the size of the workpiece in the processing is detected at any time, which greatly reduces the waste and saves the production cycle of the product. To help the factory improve efficiency.
Return on investment:
When Dongfeng Special Body Factory did not measure the arm before, many measurement tasks could not be completed on time, and the measured products could not guarantee the measurement accuracy, which caused many products to pass to the customer, wasted time, and left no customers. Good impression. Now with the measuring arm, it takes 2 hours to complete the work. Now it takes only 20 minutes, not only the measurement accuracy can be guaranteed, the measurement data is automatically output, but also the scrap rate of the product is reduced, and the trust of the old customers is obtained. Winning new customers has brought huge profits to the company.
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